Cream Biscuit Sandwiching Machinery:
Construction:
We manufacture and export wire cut type cream biscuit sandwiching machine, which is designed to produce a wide range of biscuit sandwiches in various shapes and sizes. Cream deposit can be uniformly thick or thin... large or small.... square or rectangular... as required to match base biscuit size and shape.

Features: 

• Automatic self contained unit.
• All stainless steel contact parts.
• 2 models to suit biscuit size.
• Ease of change over to different varieties of biscuit in minimum time.
• Sandwiches are stacked on edge in rows on take-off conveyor for easy packaging.
• Simple to operate and easy to maintain.
• Compact, mobile and easy to clean.
• Finer engineering
• Superior construction
• More functional design
• More efficient operation

Laminators:
Application: Laminators are generally used for production of all kinds of hard biscuits, crackers and cocktail snacks. With laminator it is possible to create a puffy pastry-like structure, which is of decisive importance for the quality level and consequently for the sales success. Laminating of Dough band improves the weight/volume ratio considerably i.e., quantity increase at same weight.

Operation:
In this superior functioning machine the dough band received from sheeter of 838mm width is passed through two shuttles. The dough sheet is cut into pieces by a knife for a length of 1000mm (39") and these pieces are laid on bottom shuttle by top shuttle. This bottom shuttle layers the pieces on first conveyor unit of 1000mm (39") wide production line very carefully. The first conveyor unit feeds to the first gauge roll unit. Number of layers can be controlled by the speed of first conveyor unit or increasing the speed of sheeting unit and laminator by AC variable frequency drive. 

The biscuit coming from stripping conveyor is directed on to the cooling conveyor to transfer the heat in the biscuit to atmospheric air as it is passing on it. The recommended total travel of the cooling conveyor is 1.5 times the oven length. As per your specifications you need the travel of 150 ft. for effecting cooling. 

Dough Mixer: 

1. Application: The machine is used for mixing various ingredients such as flour, sugar, fat, water, and other chemicals for making hard, soft or fermented dough for making biscuits.

2. Design: A base plate over which two side frames are fitted for taking the load of mixing chamber which is fitted on side frames. In the mixing chamber two Z/sigma type-mixing blades are fitted which rotate at different speeds in opposite direction to mix various types of soft/hard dough for achieving required glutton of dough. An electrically operated tilting device is also fitted to tilt mixing chamber to unload mixed dough. The machine is covered from all sides to avoid dust and accidents etc.

3. Capacity: 100 Kg. Flour, 200 Kg. Flour, 300 Kg. Flour per batch.

4. Contact parts: In standard model all contact parts are made in mile sheet/ cast iron but the top lid in S.S.-304. However all contact parts can be supplied in S.S.-304.

5. Leakage protection: The mixing bowl is protected by double oil seals with gland rope in all four shafts of blades to avoid leakage of liquids from the mixing chamber.

6. Power load: 10HP & 1 HP, 20HP & 2HP, 30 HP & 3 HP respectively.

Rotary Cutter:
Application: The single head rotary cutter prints fine design on a continuously fed dough sheet and also cuts out the individual dough piece.

Operation: The unit powered by 1.5KW helical geared motor and speed controlled by AC frequency controller. Drive is given to cutting roller only to accommodate different sizes of die's in this machine. 

Rubber lined anvil roller is adjustable in height so that pressure can be controlled at both sides in parallel or independently. The anvil roll is being driven by friction of the cutting web, which is independently powered by its own separate drive. For safety reasons the cutting roll is provided with guard, removal of which stops the motor.

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